Increase Throughput

 

CP80 vs PE3000

These are actual devices currently tested by ATE Support’s customers.

Device Title

CPU

Load
Times

Test
Times

Delta vs
PE3000

PE3000
Speed Increase

Device #1

CP80

PE3000

*

2.66s

(w/trim) 1.45s

1.21s

83.4% faster than CP80

Device #2

CP80

PE3000

*

2.25s

1.67s

580ms

35% faster than CP80

Device #3

CP80

PE3000

*

1.79s

640ms

1.15s

180% faster than CP80

Device #4

CP80

PE3000

*

3.94s

2.15s

1.79s

83.3% faster than CP80

Device #5

CP80

PE3000

*

3.30s

(w/o trim) 1.80s

1.5s

83.3% faster than CP80

 

*Load Times

 

CP80
CP100+
PE3000

56.5 seconds per 1000 lines of code
25.2 seconds per 1000 lines of code
<1.0 second

Compile Time

PE3000

1.0 second per 1000 lines of code

 

Increase Your Throughput 30% or more!
and add over $5,300,000 to your profits in one year*
(above any equipment costs)

*Based on a 12 system operation

If you need additional capacity, there is absolutely no other CPU available for LTX77/90 Testers that could increase your throughput as much, per capita, as the PE3000!  Not only could the PE3000 move more product through your LTX77/90 systems faster than any other CPU, it could achieve your increase in throughput at a net cost of $0!  In addition, the PE3000 could reduce your operating expenses by several millions of dollars per year! How much the PE3000 could add to your profits depends on the status and configuration of your test operation.

So that you can better relate to how the PE3000 replacement of your present CPs could provide these substantial benefits, let's assume that you have 12 test systems operating at full capacity; your test operation runs 360 days/year with 18 hours uptime/day; and you calibrate your Test Stations every 48 hours. New product demands call for a 33% increase in capacity.

 

Present Test Floor Configuration:
  • 6 Dual CP80s, with minimum terminals/printers
  • 12 TS88s, 12 Handlers
  • 6 Operators (1 per 2 systems)
  • 1.5 Maintenance Technicians (1 per 8 systems)
  • 1 Test Hardware set for each device

 

Capacity increase
requires acquisition of:
  • 2 Dual CP80s
  • 4 TS88s, 4 Handlers
  • 2 Operators
  • 0.5 Technician
  • Possible addition of Test Hardware
  • A 33% increase in floor space

 

If you replace your 6 Dual CP80s with 3 Quad PE3000s, you will be able to increase your current throughput by 33% or more. Based on 3 years of actual PE3000 test floor performance, the throughput provided by 12 PE3000s with 12 TS88s, will exceed that of the 16 systems to which you would have otherwise had to expand.

 

Estimated Costs Comparison (1st Year)

 
Operating Expense Unit Cost Expanded Population
CP8 Dual CP80s
16 TS88's/Handlers
Substitution of CPs With 3 Quad PE3000s
12 TS88s/Handlers
    Comments Cost Comments Cost
Calibration - TS88 $200/hr

16 x 180 x .395 hrs =
1,137 hrs

$227,400

12x180x.086 hrs =
185.76 hrs

$37,152
Calibrations-Calibrator $950/ea. 16 calibrations $15,200 6 calibrations $5,700
Cost: Added CP80's $2,000/ea. 2 each Dual CP80's/Calibrators $4,000 N/A -
Cost: Added TS88's $50,000/ea. 4 each $200,000 N/A -
Cost: Added Handlers $100,000/ea. 4 each $400,000 N/A -
Added Ops Expense $200/hr 4 excess systems @ 6,480 hrs/yr $5,184,000 N/A -
Cost: Added Hardware ++ Reference your costs ++ N/A -
Total Downtime $200/hr Reference your history ++ Reliable CPU, fewer TS88s -
Total Maintenance ++ Reference your history ++ Reliable CPU, fewer TS88s -
Total Power ++ 40% more than PE3000 solution ++ Reliable CPU, fewer TS88s -
Cost: PE3000/4 - Int'l $170,496 N/A - 3 ea. PE3000/4 (Quads) $511,488
Loss of Added Tools ++ Excess Ops/Eng hours ++ Many Ops/Debug tools -
TOTALS     $6,030,600   $554,340
 

1st Year Delta = Less Cost = $5,476,260 +


In summary, by replacing the 12 CP80s with 12 PE3000s, throughput can be increased by 33% or more. Realize in only the first year a distinct and lucrative reduction in cost... well over and above the PE3000 purchase price!

Bonus!  You will provide 1,026 sq. feet more floor space for newer-generation systems!

PE3000 Features

 

Footprint

ATE Support  2045 N. Forbes Blvd, Suite 105, Tucson, AZ 85745  Tel: 520.382.0202  Fax: 520.382.0212  Email: info@atesupport.com